Capital Structure Decision | Renatus
PLANNING CAPITAL STRUCTURE DECISION
Prepared for Demo · 26 Jun 2026

Capital Structure Decision — Second Production Line

A committed grocer contract funds the demand case — the financing question is how to bridge a nine-month build gap without diluting equity or breaching existing covenants.

The business has a £14m revenue base, £1.8m EBITDA, and a committed supply contract with a UK top-four grocer that creates a hard obligation to commission a second moulded-fibre production line. The financing requirement of £4.2m sits £1.25m above the covenant headroom available on the existing bank facility, making a single-instrument debt solution structurally impossible without a covenant amendment. The combination stack — £2.6m of asset finance against the equipment and £1.6m of term loan top-up against the soft costs — closes the full requirement without equity dilution, keeps the cap table clean for the Series B in eighteen months, and stays inside the 3.0x covenant ceiling on the bank side, provided the asset finance qualifies for operating-lease treatment and sits outside the net debt definition. The central conditional in this structure is not commercial — it is legal. The operating-lease treatment question must be resolved before any term sheet is signed, because the answer is binary: if the leaseback is pulled inside the net debt definition, the combination breaches the covenant ceiling at the moment of first drawdown, Verdant's consent position hardens, and the non-dilutive path closes. The termination-for-convenience clause and commissioning timing are manageable risks within the structure's existing buffers. The lease treatment is the one assumption the entire structure stands or falls on.

Opportunity context

The business manufactures moulded-fibre packaging — plastic-free trays and punnets that replace black plastic in supermarket supply chains. A committed supply contract with one of the UK's big four grocers has created a hard obligation to stand up a second production line, making this a timing-driven financing decision rather than a speculative one. The contract provides demand certainty that most capex investments lack: revenue is not contingent on winning customers but on delivering a line that is already sold. Success looks like a commissioned production line by month nine, ramping to full run-rate by month fifteen, with incremental revenue covering incremental debt service by month fourteen. The business is profitable today — £14m revenue, £1.8m EBITDA — so this financing sits on a solid existing base. The central challenge is a nine-month gap between first cash out and first revenue in, during which roughly £4.2m of capital is progressively at risk against equipment and fit-out assets that have limited secondary market value.

Cash curve

The financing arc here is a textbook equipment build-out: capital goes out in four committed stages tied to supplier and contractor milestones, then sits fully deployed for roughly four months before revenue begins returning. What makes this curve slightly unusual is the front-loaded exposure — the month 3 tranche of £1.8m is by far the largest single commitment, representing 43% of total capex, and it falls before any physical asset is installed and operational. The crossover where incremental revenue covers incremental debt service arrives at month 14, leaving a five-month ramp window between first revenue and debt service cover — a window that will be funded from existing EBITDA rather than new-line revenue.

£5m £4m £3m £1m £0m Month 0 Month 3 Month 6 Month 9 Month 14 Month 15
Cumulative drawdown
Month 0
Equipment deposit
30% deposit paid to equipment supplier — £0.8m committed. This is the point of first capital exposure; the deposit is typically non-refundable.
Month 3
Equipment balance and tooling
£1.8m payment on delivery of equipment and tooling — the largest single tranche and the peak single-month cash commitment.
Month 6
Building fit-out and installation
£1.0m for facility fit-out and equipment installation — capital now fully embedded in fixed assets.
Month 9
Commissioning and working capital
£0.6m for line commissioning and initial working capital to support the production ramp. Full £4.2m now deployed.
Month 10
Revenue ramp begins
First incremental revenue from the new line. Revenue is expected to build progressively toward full run-rate rather than step in immediately.
Month 14
Debt service covered
Incremental revenue expected to cover incremental debt service from this point — the covenant crossover milestone.
Month 15
Full run-rate
New line reaches full contracted run-rate. From this point the line is fully contributing to group EBITDA.

Capital is at risk from day one, but exposure builds in two major steps: the month 3 equipment delivery commits the business to £2.6m before a single piece of kit is installed, and the month 6 fit-out brings the total to £3.6m embedded in fixed assets with limited liquidation value. Peak exposure of £4.2m is reached at month 9. A lender taking security over the equipment and leasehold improvements holds assets whose forced-sale value is materially below book — specialist moulded-fibre production equipment has a narrow secondary market — which means the security package alone does not fully cover the loan at peak drawdown. A lender will look to the contracted revenue stream and the group's existing EBITDA as the primary repayment source.

The return leg opens at month 10 but does not cover debt service until month 14 — a four-month shortfall window that the existing business must absorb. The covenant crossover at month 14 is the structural hinge of the financing: until that point, debt service is being funded from the group's £1.8m EBITDA base rather than the new line's incremental revenue. Any lender structuring a covenant around a minimum DSCR or interest cover will test against the consolidated group position, which means the five-month ramp does not create a technical breach provided the existing EBITDA holds — but it leaves minimal headroom if the core business softens during the build period.

Honest view
The staging is genuinely tight. Between month 0 and month 9, capital is being committed to equipment and fit-out assets whose realisable value in a forced sale is a fraction of cost. A lender's security position deteriorates from month 0 to month 9, then recovers as the line generates contracted revenue. That asymmetry will drive lender pricing and covenant structure more than the creditworthiness of the borrower.

Current capital stack

Two founders hold 58% in ordinary shares. Series A investor Verdant Capital holds 30% on a 1x non-participating liquidation preference, with a board seat and consent rights over new debt above a threshold and new equity issuances. Angels hold 5%. Employee option pool is 7%. An equity round is explicitly off the table — the business is protecting the cap table for a Series B in approximately 18 months, and any new instrument must secure Verdant's consent.

Founders (ordinary) 58%
Series A — Verdant Capital 30%
Employee option pool 7%
Angels 5%

Verdant Capital's 1x non-participating preference sits ahead of the entire ordinary position — founders and angels combined — and their consent rights mean no financing structure proceeds without their agreement.

One term loan with the clearing bank: £2.45m outstanding at 7.5% fixed, three years remaining. Binding covenant is net debt to EBITDA, capped at 3.0x. Current leverage sits at 1.36x. Against £1.8m EBITDA, the covenant ceiling implies maximum net debt of £5.4m — leaving £2.95m of headroom before breach. The £4.2m capex requirement exceeds that headroom by £1.25m, making the covenant definition the central structural constraint on any debt-led solution.

£0.4m of equipment leases on the existing production line, a property lease on the factory, and standard supplier credit terms.

Remaining flexibility
£2.95m of net debt headroom at the 3.0x covenant ceiling. The critical unknown is how net debt is defined in the facility agreement — whether asset finance, equipment leases, or structured instruments are included or excluded will determine whether the gap can be bridged within the covenant or requires a covenant amendment, a parallel structure, or an equity component. This definition dependency carries full structural weight: if asset finance is excluded from the covenant definition, the gap closes within existing headroom; if it is included on standard accounting terms, it does not. The £0.4m of existing equipment leases may already sit inside or outside the covenant net debt figure — this needs verification before any structure is finalised.
Debt utilisation £2.45m of £5.4m capacity · £2.95m headroom
Leverage ratio 1.36× vs 3× covenant ceiling
Honest view
The clearing bank and Verdant Capital both hold structural veto positions — the bank through the covenant ceiling, Verdant through consent rights on new debt. Any financing structure has to navigate both simultaneously. A lender offering a parallel facility will want to understand Verdant's consent threshold and the clearing bank's position before committing. The founders' desire to protect the cap table for an 18-month Series B is coherent, but it narrows the instrument set to non-dilutive debt — which makes the covenant definition question even more load-bearing than it would otherwise be.

Realistic candidates

Shortlisted
Term loan top-up (clearing bank)

The clearing bank already holds the covenant and knows the business. A top-up draws on the £2.95m of existing headroom to fund the £1.6m of soft costs — fit-out, installation, commissioning and working capital ramp — which are the tranches the asset finance house cannot touch. At £1.6m drawn, the bank remains £1.35m inside its own ceiling, making this the lowest-friction component of the stack.

Sale-and-leaseback / asset finance on new equipment

The £2.6m equipment tranche — deposit and balance together — is the natural asset finance target. The asset finance house has indicated comfort in principle, valuing against equipment cost on a going-concern basis rather than distressed secondary value, supported by the committed grocer contract and a functioning secondary market for moulded-fibre lines. This instrument closes the £1.25m gap that the bank covenant cannot absorb, provided operating-lease treatment holds and the facility sits outside the net debt definition.

Supplier finance (equipment vendor credit)

Not yet explored, but worth testing against the asset finance house on pricing. Vendor financing on a £2.6m equipment order is plausible at this scale, particularly where the supplier has a commercial interest in placing the line. Could compete on rate with the asset finance house.

Convertible note

Included for completeness only — bridges the gap without immediate dilution but converts at Series B, stacking preference ahead of the ordinary position and directly conflicting with the clean cap table being protected.

Deliberately excluded
Equity round (Series A extension or bridge)

Explicitly ruled out. Current climate implies flat or down-round pricing, founders would fall below control, and additional preference ahead of the ordinary position would undermine the Series B narrative.

Venture debt

Priced at 12–15% with warrant coverage of 5–15% of facility value — too expensive and adds cap-table complexity heading into a Series B in 18 months. Ruled out.

Revolving credit facility

Inappropriate for long-dated capex. Designed for working capital cycling, not a nine-month build-out with a fifteen-month return horizon.

Convertible note

Stacks preference ahead of the ordinary position and conflicts with the clean cap table being protected for Series B. Ruled out despite being listed for completeness.

Instrument evaluation

The term loan top-up and the sale-and-leaseback are complementary rather than competing — they address different parts of the £4.2m requirement. The bank covers the £1.6m of soft costs that have no asset backing; the asset finance house covers the £2.6m of equipment that does. Together they close the full requirement without equity dilution and without breaching the covenant ceiling, provided the operating-lease treatment holds. Supplier finance is a credible alternative to the asset finance house on the equipment tranche and is worth one conversation to benchmark on pricing and documentation simplicity. The convertible note is the fallback if the lease treatment fails — not a preferred path.

Instrument Fit with cash curve Cost of capital Strategic flexibility
Term loan top-up (clearing bank) Strong

Draws in staged tranches aligned to the soft-cost milestones — fit-out at month 6, commissioning at month 9. The bank is already familiar with the covenant structure and the business. The five-month gap between full drawdown and debt service cover is absorbed by the existing £1.8m EBITDA base, which the bank can model against the consolidated group position.

Strong

Likely priced at 7.5–8.5% given the existing relationship and the incremental nature of the facility — the bank is lending against soft costs on an already-known borrower with a committed contract as demand anchor. No dilution, no warrants. Principal arrangement and legal fees are modest at this size.

Strong

Preserves full cap table for Series B. The bank will impose standard financial covenants on the incremental facility, which means any softening in the core business during the build period creates covenant pressure — but this is manageable given current headroom. No control concessions beyond existing covenants.

Honest viewThe bank's willingness to extend on soft costs depends on their read of the grocer contract. A lender being asked to fund £1.6m of assets with no secondary market value will want to see the contract, the termination provisions, and the consolidated DSCR through the ramp period. This is a relationship conversation, not a credit committee slam-dunk.
Sale-and-leaseback / asset finance on new equipment Excellent

Directly matches the equipment drawdown profile — the £0.8m deposit at month 0 and £1.8m balance at month 3 are precisely the tranches this instrument is designed to fund. The asset finance house structures drawdowns against delivery and installation milestones, which aligns tightly with the committed supplier schedule.

Solid

Equipment finance on specialist manufacturing kit typically prices at 7–11% depending on asset quality, contract cover, and LTV. Given the going-concern valuation basis and the committed grocer contract as demand anchor, the lower end of that range is achievable — call it 8–9%. No equity dilution, but the lease structure creates a fixed monthly obligation that sits ahead of discretionary spend through the ramp period.

Solid

The lease obligation runs for the facility term regardless of contract performance — if the grocer exercises the termination-for-convenience clause after year one, the lease payments continue. This creates a fixed-cost floor that limits operational flexibility in a downside scenario. The asset finance house may also require a step-in right or assignment of the grocer contract as additional security.

Honest viewThe operating-lease treatment question is not a technicality — it is the structural foundation of this instrument's role in the stack. If the lease is written as a finance lease or if Verdant's legal team classifies it inside net debt, the gap-closing function disappears and the structure needs a fundamental redesign. The term sheet must address this before anything goes to Verdant for consent.
Supplier finance (equipment vendor credit) Solid

Aligns naturally with the equipment payment schedule — a vendor would typically defer the balance payment at month 3 or offer staged terms across the build period. Less certain than a dedicated asset finance house in terms of availability and structure.

Strong

Vendor financing on a large equipment order can be competitive — sometimes below market rates where the supplier has a commercial interest in closing the sale. No arrangement fees, no warrants. The risk is that terms are not disclosed upfront and may be less flexible than a specialist lender.

Solid

Preserves the cap table. The constraint is that vendor credit typically covers only the equipment cost and may not offer the same structured drawdown flexibility as a specialist asset finance house. It also creates a supplier dependency — if the relationship sours, the credit facility becomes a negotiating lever.

Honest viewWorth one conversation to benchmark against the asset finance house. If the vendor offers comparable terms with simpler documentation, it removes the operating-lease treatment risk because the instrument is structured as trade credit rather than a lease — it would not typically appear in the net debt covenant at all.
Convertible note Developing

Can be drawn flexibly and covers the full £1.25m gap without covenant breach. The timing mismatch is acceptable — a convertible note has no fixed repayment schedule, which reduces near-term cash pressure during the ramp.

Developing

Typically priced at 6–8% coupon with conversion at a 15–20% discount to Series B price. The real cost is the dilution at conversion and the additional preference stacked ahead of the ordinary position — directly conflicting with the stated objective of a clean cap table for Series B.

Developing

Forecloses the clean Series B narrative. A new investor at Series B looking at a cap table with a convertible note outstanding will price in the discount and the additional preference overhang. It also requires Verdant's consent and would likely prompt a renegotiation of their own preference terms.

Honest viewThis instrument only makes sense if the operating-lease treatment fails and no other non-dilutive gap-closer is available. It is the fallback structure, not a preferred option.

Risks

Operating-lease treatment fails — leaseback pulled inside net debt covenant
High
Mitigation
Obtain a written opinion from the clearing bank's legal team and independent counsel on the facility agreement's net debt definition before signing any term sheet. Structure the asset finance instrument explicitly as an operating lease from the outset — the drafting matters as much as the accounting treatment. Verify whether the existing £0.4m equipment leases are inside or outside the current net debt figure as a baseline test of the definition.
Grocer termination-for-convenience after year one
Medium
Mitigation
The existing £1.8m EBITDA covers the £0.349m annual debt service on the combination stack without the new line contributing — so a year-one exit by the grocer is painful but not fatal. The structure should be stress-tested against this scenario at the point of lender due diligence, not after drawdown. Lenders will want to see this modelled.
Commissioning slip — month nine drawdown delayed, return curve slides
Medium
Mitigation
The four-month buffer between full drawdown at month nine and debt service cover at month fourteen absorbs a modest slip — a two-month delay pushes the crossover to month sixteen, still within the existing EBITDA's capacity to service debt. A contingency facility of up to £0.6m sits undrawn and available if commissioning costs overrun. Fix-price contracts with the equipment supplier and fit-out contractor where possible.
Single-customer concentration — grocer represents the entire incremental revenue case
Medium
Mitigation
The business is not solely dependent on the new line's revenue to service debt — the existing EBITDA base provides a standalone floor. The concentration risk is real but bounded: the grocer is a UK top-four supermarket with a committed volume ramp, not a discretionary buyer. The asset finance house took comfort from this in the early conversation.
Verdant consent not forthcoming on the combination structure
Medium
Mitigation
Verdant's consent rights cover new debt above a threshold and new equity — the combination stack triggers consent on the debt side. The non-dilutive structure and the clean cap-table rationale are aligned with Verdant's own interest in a strong Series B in eighteen months. Bring Verdant into the conversation early, before term sheets are sought, with the operating-lease treatment question already resolved.

The killer assumption

Assumption
The asset finance instrument on the £2.6m equipment tranche qualifies for operating-lease treatment under the clearing bank's facility agreement net debt definition and is excluded from the covenant net debt calculation
Leading signal
The clearing bank's relationship team or legal advisors indicate, in any pre-term-sheet conversation, that they would treat the proposed asset finance instrument as a finance lease or include it in the net debt calculation — this signal will emerge before any formal credit committee review and must be treated as a structural stop
Review cadence
At the point of legal opinion receipt — before any term sheet is signed. The assumption can be retired permanently once a written legal opinion confirms operating-lease treatment and the asset finance term sheet is drafted consistently with that opinion. No further review required after that point unless the instrument structure changes materially.
Why it matters
If the leaseback is classified as a finance lease or pulled inside the net debt definition, total net debt at full drawdown reaches £6.65m against £1.8m EBITDA — a 3.69x leverage ratio that breaches the 3.0x covenant ceiling immediately and without remedy. At that point the bank's consent position hardens, Verdant's consent threshold is triggered under materially different conditions, and the only remaining non-dilutive path is a covenant amendment — a slower, more expensive negotiation that may not succeed and that leaves the Series B cap table exposed.

What this Reveals

Proceed — subject to conditions

The combination stack is the right structure for this opportunity. It matches the cash curve, closes the financing gap, preserves the cap table, and uses the grocer contract as the demand anchor that makes the non-dilutive case coherent. The structure cannot be executed until the operating-lease treatment is confirmed in writing — that is a legal due diligence step, not a financing negotiation, and it should happen before any lender conversations progress beyond indicative terms. Supplier finance on the equipment tranche is worth one conversation to benchmark against the asset finance house on pricing and documentation simplicity — if vendor credit is available at comparable terms, it removes the lease treatment risk entirely because the instrument would be structured as trade credit rather than a lease.

Obtain a written legal opinion on the facility agreement's net debt definition — specifically whether asset finance structured as an operating lease is included or excluded — before signing any term sheet
Verify whether the existing £0.4m equipment leases sit inside or outside the current net debt figure as a baseline test of the covenant definition
Approach the equipment supplier for vendor financing terms on the £2.6m equipment tranche — benchmark against the asset finance house on rate, documentation complexity, and covenant treatment
Brief Verdant Capital on the combination structure before term sheets are sought — frame it around the clean cap table and Series B positioning, with the lease treatment question already resolved
Confirm fix-price or capped contracts with the equipment supplier and fit-out contractor to bound the commissioning slip risk
About About this report

What this is. This Capital Structure Decision was built through a guided conversation between Demo and Ren.

How it was built. All analysis reflects your own thinking — structured using established frameworks, sharpened, and presented clearly.

This report was produced by Ren, an AI advisor built by Renatus. It is based on information you provided during the conversation and established frameworks. It is intended to support — not replace — your own judgement. All conclusions should be reviewed before acting on them.

Renatus applies the underlying principles of established methods and credits their origin where relevant. Named frameworks, methods, and instruments are the property of their respective owners. Reference to them does not imply endorsement or affiliation.

Frameworks Guided Strategy Used

3 frameworks were used to structure your thinking:

Cash-Curve Financing Match Matches the financing instrument to the opportunity's cash profile — upfront, staged, J-curve, or steady — rather than to the CEO's familiarity.
Three-Axis Instrument Evaluation Evaluates each financing candidate against fit-with-cash-curve, cost-of-capital and strategic-flexibility — not just the headline rate.
Combination-Stack Reasoning Recognises that most CEO financings are combinations — debt plus equity, equity plus operational financing — and structures the stack rather than picking a single instrument.
Meet Ren
Your AI strategist
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